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NVIDIA RTX 5090 Owner Made A Cutout In Side Panel For 12VHPWR Cable, Still Burns Out

Best laid plans, and all that jazz.

by John Law
August 14, 2026
Image: Bilibili via Videocardz.

Image: Bilibili via Videocardz.

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An owner of an NVIDIA RTX 5090 went the proverbial extra mile to ensure the GPU’s 12VHPWR cable was free from the dreaded melting issue by creating a cutout in the mesh side panel of their casing.  Sadly, not even that could prevent the situation from happening, and the connector’s head still burned out.

The Bilibili user made the post on the Chinese platform (it’s been deleted since) says that they connected their RTX 5090 to a PSU made by the brand Goghunters, and called the Fire F12 1200W. As the name suggests, it’s a 1200W power supply, and yes, the word “Fire” is in its name.

an 5090 user replaced their case side panel with a mosquito net to avoid bending the 16pin cable, but it still….
"I never could have imagined that the 5090 melting power connector issue would happen to me." (by gemini)
"我萬萬沒想到5090燒接口這件事會發生在我身上"

gigabyte… pic.twitter.com/9f5L6NQgr1

— UNIKO's Hardware 🌏 (@unikoshardware) August 13, 2026

The RTX 5090 owner said that they didn’t do any overclocking or undervolting, running the card in its stock mode. As for the cutout, the side panel is basically made of mesh, so making the cutout wouldn’t have been difficult. They also made sure that they didn’t apply any additional pressure while routing the 16-pin 12VHPWR cable.

In spite of all the careful planning, the 12VHPWR cable still overheated and, mercifully, the damage to the header was discovered before it was a complete loss for the owner of the RTX 5090.

RTX 5090 Cutout Mesh 2
Image: Bilibili via Videocardz.
RTX 5090 Cutout Mesh 4
Image: Bilibili via Videocardz.

So, who is to blame? Well, by the Bilibili owner’s account, they pointed their finger directly at Goghunters and the brand’s 12VHPWR cable, and even criticised its RMA response. The brand eventually responded, asking that the RTX 5090 owner send the PSU back to them for factory inspection, saying that the process may take up to one month.

Related Article The NVIDIA RTX 5090 Struggles To Game At 6K

As for the RTX 5090 with the near death experience, the owner reportedly sent it over to a Bilibili repair specialist. They replaced the header on the GPU for around US$90 (~RM367), plus a phase-change thermal pad that reduced the GPU hotspot temperature by around 18°C. On the subject of power, they got themselves a Seasonic 1600W PSU and even added a mini Noctua fan that blows directly at the GPU power connector.

(Source: Bilbili via Videocardz, Uniko Hardware)

Filed Under 12vhpwrrtx 5090
Updated 7:31 pm, Fri, 14 August 26
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